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September 11, 2026

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Engineering Design

Common hydraulic design errors affecting heat exchanger pressure drop and performance
PPI September 6, 2026 0

Hydraulic Design Errors Engineers Make in Heat Exchanger Design

Most hydraulic problems in heat exchangers are not caused by complex calculations—they are caused by incorrect engineering decisions made during design. An exchanger may satisfy every thermal requirement on paper…

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Common thermal design misjudgements that affect heat exchanger performance
PPI August 20, 2026 0

Common Thermal Design Misjudgements in Heat Exchangers

Most heat exchanger thermal design problems do not arise because engineers cannot perform the calculations. They arise because perfectly correct calculations are applied with incorrect assumptions, unrealistic expectations, or incomplete…

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Heat exchanger thermal design margin balancing operating flexibility and lifecycle cost
PPI August 18, 2026 0

Design Margin in Heat Exchanger Thermal Calculations

A design margin is not extra safety built into a heat exchanger for the sake of caution. It is a carefully considered allowance that helps the exchanger continue meeting process…

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Recent Posts

  • Field Symptoms of Excess Pressure Drop in Heat Exchangers
  • Pressure Drop Challenges During Plant Revamp
  • Hydraulic Design Errors Engineers Make in Heat Exchanger Design
  • Pressure Drop vs Heat Transfer – The Real Design Trade-Off
  • Velocity Limits in Heat Exchangers – Erosion vs Performance

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